industry erp
RMC Plant ERP
Ready-mix concrete ERP that links the batching plant to dispatch, mix cost and receivables in one flow.
Explore RMC Plant ERPQuarry360
Safe. Secure. Unstoppable. Crusher Software with AI Sensors
AI-powered crusher and quarry management software. Live plant monitoring, AI sensors at the gate and weighbridge capture that writes straight into the ledger.
- 100%
- vehicle movements recorded at the AI-controlled gate
- 24/7
- live monitoring of plant, fleet and dispatch
- 360°
- financial view across pits, crushers and grades
Quarry360 · overview
vehicle movements recorded at the AI-controlled gate
100%
live monitoring of plant, fleet and dispatch
24/7
financial view across pits, crushers and grades
360°
Activity · last 12 periods
Weighbridge & dispatchGross/tare capture, slip printing, SMS alerts and barcode support.Included
AI sensor & boom barrierVehicle detection, number-plate recognition and automated gate control.Included
Crusher productionShift-wise output, boulder consumption and conversion ratio tracking.Included
What is Quarry360?
Quarry360 is an AI-powered ERP for quarries and stone crusher plants. AI sensors, automated boom barriers and number-plate recognition control every vehicle movement, while weighbridge, beltscale, GPS and fuel data write directly into the accounting ledger. It runs online and offline, so remote pits keep weighing and dispatching when connectivity drops.
How it works
From the floor to the ledger, without re-keying
Every step writes into the same record, so operations and finance never diverge.
Pit & crusherBeltscale output
WeighbridgeGross / tare / net
GateANPR + GPS
LedgerInvoice & GST
Capabilities
What Quarry360 does
The functionality operators use daily, not a feature checklist for a brochure.
AI sensors and gate automation
AI sensors detect vehicle entry and exit and drive an automatic boom barrier. Number-plate recognition matches every vehicle against its authorised dispatch before the barrier lifts.
Automated weighbridge
Gross, tare and net captured straight from the indicator. Barcode support, SMS notification to the customer, and printed slips that cannot be edited after the fact.
Live plant monitoring
Real-time view of quarry and crusher plant activity — machines running, production rates and vehicle positions across the site, around the clock.
GPS and fuel tracking
Live vehicle tracking with route history, plus fuel sensor data reconciled against distance and load so consumption is costed per trip rather than absorbed.
Three field mobile apps
A dashboard app for owners and managers, a wheel loader app for yard operators, and a security guard app for gate checks — all working offline when the link drops.
Machinery and tyre management
Preventive maintenance schedules, diesel issue against vehicle, and tyre lifecycle from fitment to disposal with cost-per-kilometre reporting.
Modules
Everything included in the box
Turn on what you need now and add the rest as you grow.
Weighbridge & dispatch
Gross/tare capture, slip printing, SMS alerts and barcode support.
AI sensor & boom barrier
Vehicle detection, number-plate recognition and automated gate control.
Crusher production
Shift-wise output, boulder consumption and conversion ratio tracking.
Quarry production
Blast-to-stockpile tracking with grade-wise output and permit consumption.
Sales & billing
Rate contracts, GST invoicing, e-way bills and customer outstanding.
Inventory & stores
Boulder, aggregate grades, M-sand, spare parts and consumables.
Diesel management
Issue against vehicle or machine, reconciled with distance and running hours.
Tyre management
Fitment, rotation, retreading and disposal with cost per kilometre.
Machinery maintenance
Preventive schedules, breakdown history, loan and insurance tracking.
Subcontract & job work
Labour and per-tonne production contracts validated against measured output.
Attendance
Biometric and face recognition capture, shift-wise, across sites.
Payroll & advances
Salary processing, wage sheets and advance recovery.
Finance & accounts
Costing, P&L, forecasting and full accounting reports.
CRM
Enquiries, quotations and customer follow-up in the same system.
Why quarries outgrow generic ERP
A standard ERP treats stock as countable units. A quarry does not work that way. A boulder becomes several grades of aggregate in a single crushing pass, moisture changes weight between the pit and the scale, and the same vehicle might do six trips before anyone reconciles a slip book. By the time month-end arrives, nobody can say with confidence how much material left the site.
Quarry360 was built around that reality. Material is tracked by weight through conversion, not by unit count. Every dispatch is anchored to a weighbridge reading, and every reading is anchored to a vehicle, a driver, a customer and a rate.
Where AI sensors change the picture
Most quarry software records what someone types in. Quarry360 records what actually happened at the gate. AI sensors detect a vehicle arriving and leaving, the camera reads the number plate, and the boom barrier only lifts when the load matches an authorised dispatch.
That single change closes the gap that policies never quite close: a vehicle cannot leave with material that was never recorded, and a plate cannot be swapped between the weighbridge and the exit.
Real-time production, not month-end guesswork
Beltscale integration means crusher output is measured continuously rather than estimated from sales. Supervisors see, on the same screen, the boulder fed in and the graded aggregate produced. When conversion ratios drift, it shows up the same shift rather than in a quarterly review.
Live plant monitoring extends the same idea to the whole site: which machines are running, what fuel they have consumed, and which vehicles are where.
Finance that closes on time
Because operational capture is automatic, the finance module is working from complete data. Sales, purchases, job work, salary and advances all post from the same records the yard is already creating. Tally integration means the statutory books stay where your accountant wants them while operations move onto the ERP.
Integrations
Connects to what you already run
Weighbridge indicators
Serial or TCP connection to most Indian weighbridge controllers.
Beltscale
Continuous crusher output measurement fed straight into production records.
AI sensors & boom barrier
Vehicle detection and automated gate control tied to authorised dispatch.
ANPR & CCTV cameras
Number-plate recognition at the gate with camera footage linked to the load.
FasTag reader
Vehicle identification at entry using existing FasTag infrastructure.
GPS & fuel sensors
Live tracking, route history and tank-level data per vehicle.
Tally
Two-way sync so statutory books stay where your accountant works.
WhatsApp notifications
Dispatch and invoice alerts sent to customers automatically.
Pricing
Quarry360 plans
Final pricing depends on users, modules and integration scope. These are the starting shapes.
Essential
Single crusher or quarry getting off slip books
On request
Core operations for a single site
- Mobile apps for dashboard and yard
- Weighbridge capture and billing automation
- Sales, purchase and financial management
- Inventory and stores
- Tally integration
Enterprises
Multi-site operators running their own fleet
On request
Everything in Essential, plus
- Biometric and face-recognition attendance
- Machinery maintenance scheduling
- Full inventory and spare parts control
- Diesel and tyre management
- Payroll and advance recovery
Secured AI · most chosen
Sites where material and fuel leakage is the main problem
On request
Everything in Enterprises, plus
- AI sensors for vehicle entry and exit
- Intelligent automated boom barrier
- Number-plate recognition and CCTV linking
- Doc AI for document capture
- Priority support and SLA
WeighSmart
Weighbridge-only operations that do not need full ERP
On request
Standalone application
- Standalone weighbridge application
- Invoicing and customer management
- Slip printing and SMS alerts
- Reporting and daily reconciliation
Proof
Quarry360 in production
Highly skilled, dedicated support, proper project management, reliable team for ERP implementation. This is the best customised ERP software I have ever used.
Answers
Quarry360 — frequently asked questions
What is Quarry360?
Quarry360 is AI-powered crusher and quarry management software from SyvaSoft. It combines ERP functions — production, dispatch, inventory, finance and payroll — with AI sensors, automated boom barriers, number-plate recognition and weighbridge integration so that physical vehicle movements and accounting records stay in step.
How do the AI sensors prevent theft?
AI sensors detect a vehicle arriving and leaving the gate. The camera reads the number plate, the system checks it against an authorised dispatch, and the boom barrier only lifts when the two match. Because the record is created by the hardware rather than typed in afterwards, a load cannot leave unrecorded and a plate cannot be swapped after weighing.
Does Quarry360 work without an internet connection?
Yes. Quarry360 runs online and offline. A site-level deployment keeps weighing, dispatch and gate control running through connectivity outages and syncs centrally when the link returns — which matters at remote pits where mobile data is unreliable.
Which mobile apps come with Quarry360?
Three. A dashboard app for owners and managers to see production, dispatch and outstanding from anywhere; a wheel loader app for yard operators to record loading; and a security guard app for gate verification. All three work offline and sync when connectivity returns.
Does Quarry360 integrate with Tally?
Yes, two-way. Operations run on Quarry360 while the statutory books stay in Tally, so the finance team does not have to relearn anything on day one and there is no parallel data entry.
What does Quarry360 cost?
Quarry360 is sold in four packages — Essential, Enterprises, Secured AI and WeighSmart — priced on the number of sites, users and hardware integrations involved. Add-on packages cover WhatsApp notifications, GPS and fuel sensor integration, and crusher automation. Request a quote for a figure against your scope.
What hardware does Quarry360 connect to?
Weighbridge indicators, beltscales, AI sensors and boom barriers, ANPR and CCTV cameras, FasTag readers, GPS trackers, fuel sensors and biometric or face-recognition attendance devices.
See Quarry360 running on your numbers
Send us a sample of how you work today — a weighbridge slip, a BOQ, a stock register, whatever you have. We will configure the demo around it so you are judging the fit, not a canned dataset.
- A working session, not a slide deck
- Honest scope and timeline before you commit
- Your data stays yours — NDA on request
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Explore ConstrakERP360Looking for something else? Browse all ERP products or see our ERP consulting services.
See it running on your own numbers
Send us a weighbridge slip, a BOQ or a stock register. We will configure the demo around it, so you are judging the fit — not a canned dataset.
Prefer to talk? +91 94897 49361